Lean Production System Analysis for Quality Maintenance
Jemimah Keziah T. Codino
, Delfa G. Castilla , Niña Mitzi Rose S. Cordovan , Mervin J. Damayo , Villa Noela B. Gregorio
waste, waiting, PET plastic, machine breakdown, total production, maintenance
Waste is products, procedures, and activities in a company that is considered non-value-adding benefits. The Lean Production System aims to minimize waste while maximizing quality, productivity, and efficiency. Any business and company have lean waste that needs to be reduced or eliminated; accordingly, the researchers conducted a study in PMC Bottle King Solutions Services, Inc. to determine the highest value of waste in the company using qualitative and quantitative approaches, namely descriptive analysis, discussion, observations, and survey research methodologies. For the acquisition of data, survey questionnaires and unstructured interviews were administered to 22 participants. It was found that the highest value of waste in the company is Machine Breakdown; thus, the study focused on reducing breakdowns. A time study was also conducted for a week to determine the machine downtime. The data gathered were analyzed using different lean tools and techniques. The researchers identified the root causes and reasons for Machine Breakdown which are heating, sensor, and oil seal; and its effects on sales in the company to which they lose ₱ 25,385.83 daily. The current quality implementation of the company was also analyzed using different metrics of Incident Management Key Performance Indicator that indicates that the company takes longer to respond and resolve. With all the data gathered, the researchers proposed a Quality Maintenance Procedure that, if strictly implemented, could significantly reduce machine breakdowns.
"Lean Production System Analysis for Quality Maintenance", IJSDR - International Journal of Scientific Development and Research (www.IJSDR.org), ISSN:2455-2631, Vol.8, Issue 3, page no.352 - 361, March-2023, Available :https://ijsdr.org/papers/IJSDR2303054.pdf
Volume 8
Issue 3,
March-2023
Pages : 352 - 361
Paper Reg. ID: IJSDR_204192
Published Paper Id: IJSDR2303054
Downloads: 000347294
Research Area: Engineering
Country: Danao City , Cebu, Philippines
DOI: http://doi.one/10.1729/Journal.35101
ISSN: 2455-2631 | IMPACT FACTOR: 9.15 Calculated By Google Scholar | ESTD YEAR: 2016
An International Scholarly Open Access Journal, Peer-Reviewed, Refereed Journal Impact Factor 9.15 Calculate by Google Scholar and Semantic Scholar | AI-Powered Research Tool, Multidisciplinary, Monthly, Multilanguage Journal Indexing in All Major Database & Metadata, Citation Generator
Publisher: IJSDR(IJ Publication) Janvi Wave
