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INTERNATIONAL JOURNAL OF SCIENTIFIC DEVELOPMENT AND RESEARCH
International Peer Reviewed & Refereed Journals, Open Access Journal
ISSN Approved Journal No: 2455-2631 | Impact factor: 8.15 | ESTD Year: 2016
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Paper Title: Rig Design for Meniscus Confinement Method In Metal Additive Manufacturing
Authors Name: Shine George , Sundaresan V L
Unique Id: IJSDR2310077
Published In: Volume 8 Issue 10, October-2023
Abstract: Additive manufacturing or 3D printing is the process of creating 3D objects from digital models through the layer-by-layer deposition of materials. Electrochemical additive manufacturing is a novel non-thermal process capable of producing micro and nano scale metal parts by additive manufacturing. For the additive manufacturing) of metal objects, the powder-based fusion method is routinely utilized to fabricate macro scale parts. The PBF method is limited by fabrication precision due to residual stresses. On the other hand, electrochemical additive manufacturing (ECAM), in which metallic structures are deposited through the electrochemical reduction of metal ions, is a promising technique for producing micro and nano scale objects. This is a relatively new technique which can create metallic components by depositing adherent layers of metal ions onto the surface of conductive substrate. In this meniscus-guided electro deposition approach, a meniscus is formed between the print head and substrate, and electro deposition is confined within the meniscus. This is achieved through the increase of the meniscus diameter to 400 µm which was achieved through the integration of a porous sponge into the print head to balance the hydraulic head of the electrolyte. ECAM uses the principles of electrochemical deposition combined with the additive manufacturing technique to produce parts directly from three-dimensional computer models of the parts. A 3D object is fabricated by the meniscus moving with the print head according to the programmed pattern and the material subsequently being deposited at the designated locations. In this report the design considerations of rig for ECAM based on meniscus confined approach is presented. Different process parameters like applied potential, electrolyte concentration, nozzle diameter etc are coming under study.
Keywords: Electro chemical additive manufacturing, Metal 3D printing, Printer design
Cite Article: "Rig Design for Meniscus Confinement Method In Metal Additive Manufacturing", International Journal of Science & Engineering Development Research (www.ijsdr.org), ISSN:2455-2631, Vol.8, Issue 10, page no.448 - 460, October-2023, Available :http://www.ijsdr.org/papers/IJSDR2310077.pdf
Downloads: 000338720
Publication Details: Published Paper ID: IJSDR2310077
Registration ID:208943
Published In: Volume 8 Issue 10, October-2023
DOI (Digital Object Identifier):
Page No: 448 - 460
Publisher: IJSDR | www.ijsdr.org
ISSN Number: 2455-2631

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